Basic Info.
Type
Ring Die Pellet Machine
Automatic Grade
Automatic
Energy Saving
Energy Saving
Certification
CE, ISO, SGS
Specification
3298X1200X2543MM
Product Description
Factory price hot sale small biomass palm kernel shell pellet machine line
Definition of palm granulation line
Take palm waste as raw material, through pretreatment and processing, it is solidified and extruded into high-density pellet fuel. It can save energy and reduce emissions and has good economical and social benefits. Biomass pellet fuel has a high calorific value, with its calorific value ranging from 3,900 to 4,800 kcal /kg. The calorific value after carbonization can reach 7000-8000 kcal /kg. Palm pellet can be widely used in biomass power plants, biomass steam boilers, domestic fireplaces, ovens and biomass gasifier etc. It is an efficient and clean renewable energy.
Raw material
There are mainly palm shell, palm leaf, and palm fruit channeling EFB,etc.
Flow process brief introduction
Palm waste is coarsely crushed through a drum beater and then cut into fine powder through a special palm cutter. Then, after the pre-cleaner, the raw material with 50% moisture entering the 3 layers drum dryer, is dried into about 15% moisture. and finally is pelleted. The diameter of the finished product is 6-10mm, which is optional. After the pelleting and cooling, it is packed into 20-50kg/bag by the small bag packing scale which is convenient to transport and sell. Palm pelleting complete project with 5tph, the total power is be around 890kw. The workshop covers an area of 2400 m2, contains raw material and finished products warehouse; The design of the whole line is compact, reasonable, meets the requirements of environmental protection, and can be customized according to customer requirements.
Flow process diagram
Palm granulation project flow process
Grinding process→Cleaning process→Drying process→Pelleting process→Cooling and bagging process.
The working process is as follows
Grinding process
The palm shell, palm leaf, palm fruit channeling go through the drum beater first, the long fiber shape palm silk is roughly grind ed into 5-10cm long. Then cut into the palm grass powder by the special palm cutter. After grinding, the material is transported by the fan's negative pressure suction air pressure, with high output, low pollution and effective inhibition of dust pollution in the workshop.
cleaning process
The purpose of the complete palm-pelleting project in the cleaning process is to clean up the major impurities in the raw materials, so as to avoid the failure or damage of the mechanical equipment and conveying equipment in the next process. The pre-cleaner is characterized by high output, less power consumption, simple structure, small space, easy maintenance and easy installation.
Cleaning equipment: SCY160*300, power 3kw, design output: 5-8t
Drying process
The drying process of the complete set of palm granulation project is three layer drum dryer, specially used for sawdust,adopts three return form, covers a small land, with high drying efficiency, small heat loss, internal heat exchange rate in the dryer more than 90%. The dryer heating supply is automatic feeding by pneumatic conveying equipment, not manual, reduces manpower cost. After drying, the moisture content of sawdust is around 13-18%.
Drying equipment: LYHG50, roller diameter of 3m, length of 11.6m, power of 19kw, designed output 5tph (original moisture of raw material is 50%).
Pelleting process
Five sets of MZLH420 pellet mills are designed in the granulating process to produce 5tph. The diameter of biomass particles is 6-10mm, which is optional. And the biomass particles have the characteristics of high calorific value, no pollution and low ash content, which can be widely used in biomass power plants, biomass steam boilers, household fireplaces, drying furnaces and biomass gasifier. The complete set of granulation project of palm has obvious advantages in the granulator process: the granulator is equipped with a forced feeder, and the material is forced into the ring die chamber, which can make the granulator operate smoothly, do not block and produce efficiently. Specially designed arch breaking screw conveyor, so that the bad fluidity material can be feeded smoothly.
Granulating equipment: MZLH420, host power: 90kw, power of mandatory feeder: 0.75kw, designed output: 1t/set , quantity: 5sets.
Cooling and bagging process
The cooling process of the complete set of palm granulation project is by using of cooler to reduce particle temperature and decrease grain moisture. It is low energy consumption, easy operation and high automatic degree. The pellet after cooler is not higher than room temperature 5 ºC, pellet moisture after cooled is around 8-10%, particle density 650-750 kg/m3.
The bagging scale is according to the customer's local sales needs, the appropriate packing scale is selected to facilitate the customer to sell products. There are usually two specifications: small bag and ton bag. 20-50kg/bag for small bags, 500-1000kg/bag for ton bags. The packing scale has high automation degree, high packing accuracy, and the weighing system is a sensor measuring system with high sensitivity and strong anti-interference ability.
Cooling equipment: SKLB4, cooling room volume:4m3, Design output 5-6tph.
Packing equipment: SDBLY-K, packing range: 20-50kg/ bag, 3-5 bags/min.
Biomass pellets show
Company Information Jiangsu Liangyou International Mechanical Engineering Co.,Ltd is one professional export enterprise with production capabilities.Main business are R&D ,manufacturing,sales installation,complete project service for feed machinery,biomass machinery,fertilizer machinery,silo machinery,pellet mill mould,electrical control system.
Aimed "Leading in domestic brand, International Quality Assurance" for development, based on service principle of "Value Creation for customers",we are devoted customizing mature,stable solutions for global customers.We have passed certification of ISO9001:2008,CE,Gost-R,SGS,ETC.
We have built business relationship with customers from more than 30 countries and region in SEA, Middle East ,Africa ,Europe ,Oceania and South America.
For further development of overseas business ,Liangyou initiated strategy of "Local Marketing ,Global Service". We are setting up representative offices,service institutes and looking forward superior agent abroad to make us long term,trustworthy ,stable partner of customer.
Packaging & ShippingAll our export products are firstly soft packing, like wrapping in the film and then packed in the iron pallet or iron case, according to the condition, which is very suitable for the sea shipping. And packing list for each container or shipping mark is on each small packing unit, which is convinient for customers checking the goods.
FAQ
1.Q: How can I trust on your quality?
Answer:
1). All of the machine be tested successfully in Liangyou workshop before shipment.
2). The working lifespan of Liangyou machines is at least 20 working years.
2. Q: Does your company provide Engineers Abroad Service?
Answer: Sure, we provide it. And we can provide free training for on-site workers.
3. Q: How to train our staff about operation and maintenance?
Answer : We will provide every detailed technical instructive, pictures, videos to teach them for the operation and maintenance. In addition, our engineers for guide assembly will teach your staff on site.
4. Q:What shipment terms you offer?
Answer: We can offer FOB, CIF, CFR etc based on your request.
5. Q:What payment terms you take?
Answer: T/T, LC ,D/A,D/P etc.
Address:
No.558 Hongsheng Road, Zhongguancun Science & Technology Industrial Park, Liyang, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Agriculture & Food, Manufacturing & Processing Machinery, Packaging & Printing
Management System Certification:
ISO 9001
Company Introduction:
Jiangsu Liangyou International Mechanical Engineering Co., Ltd is an export-oriented company specializing in overseas business, which belongs to Jiangsu Liangyou Agro Machinery Co., Ltd...In order to better explore and develop overseas business, now we put the overseas business in Jiangsu Liangyou Agro Machinery Co., Ltd., Jiangsu Liangyou Silo Engineering Co., Ltd., and Jiangsu Liangyou Renewable Energy Mechanical Engineering Co., Ltd. Together to Jiangsu Liangyou International Mechanical Engineering Co., Ltd.
The company is aiming at "keep brand ahead in domestic, and guarantee quality in overseas", concentrating on research, development, design and manufacture of Agro machinery, silo, and renewable energy machinery, forming industrial pattern covering machinery regarding feeding, animal husbandry, agro husbandry, cultivation, microbe, environmental protection, silo, renewable energy etc. We have passed ISO 9001: 2008 quality management system certification, and get CE, SGS certificates. Products are exported to many countries in Middle East, Europe, America, South East Asia and Africa etc.
In order to better exploit international market, Jiangsu Liangyou International Mechanical Engineering Co., Ltd locates Nanjing, China. Our company (FDSP) will taking "Sincerity makes trust, Quality wins market" as our business philosophy, by our advanced know how, superior quality and satisfactory services, so as to further develop the overseas market regarding feeding machinery, fertilizer machinery, biomass machinery, silo machinery, environmental protection machinery, electronic control equipment, packing machinery, agricultural machinery, drying machinery, food machinery, cultivating machinery, slaughtering machinery, chemical machinery, and petrochemical machinery.
By our scientific design, excellent technology, fine product, thoughtful and perfect service, we wish to join hands with our customers, advance together and cooperate sincerely, so as to create a brilliant future.