Basic Info.
Molding Technics
Pressure Casting
Application
Machinery Parts
Material
Stainless Steel, Alloy Steel, Carbon Steel
Forging Tolerance
+/-0.1mm
Certification
CE, ISO 9001:2008
Compression Ratio
Customized
Die Hole Processing
Germany Gun Drilling
Ring Die Compatible Type
for All Main Brands Pellet Mill
Type of Ring Dies
as Per The Drawing of The Clients
Transport Package
Iron Case or Wooden Case
Specification
CE, ISO9001, SGS
Origin
Jiangsu, China (Mainland)
Product Description
Brief Introduction Of Pellet Ring Die
Ring die is the key part of Ring Die Pellet Mill in the large scale pellet plant to produce animal feed, wood pellets, poultry feed,livestock feed,aqua feed, bio-mass pellet and other granules.
The quality of ring die plays an important role in making high quality pellets and high
output, also can save much maintenance cost for pellet manufacturers.
We are a reliable ring die manufacturer who can supply you top quality ring dies. We can customized design for various brand of pellet mill, such as: CPM, Matador, Muyang, Paladin, Promill, Buhler, Zhengchang, Mabrik, Matador, Sogem, Andritz Sprout, Yemmak, etc.
We can also make as per customers' drawing.
Advantages of Pellet Ring Die
- Good tensile strength,
- Good abrasion resistance,
- Good corrosion resistance,
- Good impact resistance,
- Good heat resistance,
- Good fatigue resistance.
Application of ring die/pellet die
Ring die for pellet machine in poultry feed pellet mill machine, livestock feed pellet mill machine, aqua feed pellet mill machine, bio-mass pellet machine, etc.
Features of pellet ring die
1. Made of imported high-carbon high-chromium stainless billet steel, optimization
carbon, thus enhancing wearing and corrosion resistance and hardness.
2. It can deal with all kinds of die hole over &1.2mm (&1.2mm included) and compression ratio.
3. Ring die can be produced up to 300mm-1500mm in diameter and 500mm in height.
4. In ring die processing, full automatic control, one-time molding for die hole, high
smoothness.
Different Materials of Pellet ring die
1. Alloy dies
This is the choice for many feed processors because of their good abrasion and
breakage resistance.
2. Carbon steel die
They have superior corrosion resistance, making them the choice for processing
operations involving corrosive chemicals.
3. Stainless steel dies
They have the best abrasion and breakage resistance as well as good corrosion
resistance.
Relation between die hole structure and pelleting
1. Straight hole and release stepped hole
It is suitable for compound feed processing
2. External conical hole
It is suitable for the processing of high-fibre feed like de-fat chaff
3. Internal conical hole and compression-type stepped hole
This applicable for the process of herbage powder feed of light proportion
Production process
1. Precision Machining-CNC machining center
CNC machining center assure high dimensional accuracy, geometric tolerance and
surface roughness.
Advantages of FDSP ring dies:
Main Manufacturing Process of Ring die
1.Forging and Lathing:
Extremely precise forging and lathing assure high dimensional accuracy, bright and clean surface.
2.Die Hole processing
Advanced Germany gun drill equipment, tools and drilling hole software are used in die hole processing:
3.Vacuum heat treatment
Ring die surface: no oxidation reaction;
Die hole inner surface: original smoothness;
High stability, High hardness; High tenacity
Compression Ratio of Ring Die
Compression ratio should be calculated based on raw material for making pellets and type of feed.
With many years pellet die manufacturing and research experience of FDSP GROUP, we provide some general data of ring die's compression ratio for your reference:
Buyers can customize dies with different hole diameter and compression ratio, according to different situation and requirement. | Hole Diameter(mm) | Compression Ratio |
Ring die for animal feed pellet machine | | |
Poultry&livestock feed | 2.5 - 4 | 1:4-1:11 |
Fish feed | 2.0 - 2.5 | 1:12-1:14 |
Shrimp feed | 0.4 - 1.8 | 1:18-1:25 |
Ring die for biomass pellet machine | | |
| 6.0 - 8.0 | 1:5-1:8 |
The most common structure of die hole are straight hole; release stepped hole; external conical hole and internal conical hole, etc. Different die holes structure are suitable for different raw material and feed formula for making pellets.
WARM TIPS
How to maintain and inspect the ring die:
1. The rollers should be correctly adjusted, make sure the hole inlets are not damaged by contact with the rollers or as a result of tramp metal.
2. Material should be evenly distributed across the whole working area
3. Make sure that all holes work uniformly, opening the clogged holes if necessary.
4. When changing dies, carefully inspect the condition of the die seating surfaces and fixing systems including collar, clamp or wear ring.
Our Company-FDSP
Our Customers
Exhibition
Packing & Delivery
Our Services
As a professional and experienced supplier of turn-key projects in China, we have the ability
to provide full services for customers:
1. Complete project design
2. Equipment manufacture and project engineering
3. Machinery delivery service to most of the locations in the world
4. Plant installation and commissioning service
5. Staff training and project managements
6. Spare parts supply and lifelong consultation service
7. Possible financial and banking services for some projects
8. Warranty:1 years
9. After the warranty period, the supplier promise to provide life-long service for customer, and provide the most preferential price of the required parts.
10. 24 hours online.We will reply your questions on time.
FAQ:
1. Q: Are you a trading company or a manufacturer?
A: We are a manufacturer, which has almost 20 years of experience in this industry.
2. Q: Do you have some foreign customers using your pellet mill die?
A: Yes, we have.Our company has established business relationships with customers in Korea, South Africa, Russia, Thailand, Taiwan, Philippines, Malaysia, Australia, Egypt, Syria, Nigeria, Ethiopia, India, Bangladesh, Pakistan, Iran etc.
3. Q: How long can your ring die be used?
A: Our ring die has long service life. The service life time is about 1000-1200 hours.
4. Q: What are the factors affecting the lifespan of a die?
A: There are many factors affect the service life of a die:
The composition of raw material
The characteristics of raw material
The moisture and fat content of material before pelletizing
The particle size of the mash
The heat conditioning of the mash
The pellet mill controls
Many others
5. Q: How to buy your pellet mill spare parts?
A: Just tell us the brand and model of your pellet machine, we will make the precise pellet mill spare parts for you.
Address:
No.558 Hongsheng Road, Zhongguancun Science & Technology Industrial Park, Liyang, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Agriculture & Food, Manufacturing & Processing Machinery, Packaging & Printing
Management System Certification:
ISO 9001
Company Introduction:
Jiangsu Liangyou International Mechanical Engineering Co., Ltd is an export-oriented company specializing in overseas business, which belongs to Jiangsu Liangyou Agro Machinery Co., Ltd...In order to better explore and develop overseas business, now we put the overseas business in Jiangsu Liangyou Agro Machinery Co., Ltd., Jiangsu Liangyou Silo Engineering Co., Ltd., and Jiangsu Liangyou Renewable Energy Mechanical Engineering Co., Ltd. Together to Jiangsu Liangyou International Mechanical Engineering Co., Ltd.
The company is aiming at "keep brand ahead in domestic, and guarantee quality in overseas", concentrating on research, development, design and manufacture of Agro machinery, silo, and renewable energy machinery, forming industrial pattern covering machinery regarding feeding, animal husbandry, agro husbandry, cultivation, microbe, environmental protection, silo, renewable energy etc. We have passed ISO 9001: 2008 quality management system certification, and get CE, SGS certificates. Products are exported to many countries in Middle East, Europe, America, South East Asia and Africa etc.
In order to better exploit international market, Jiangsu Liangyou International Mechanical Engineering Co., Ltd locates Nanjing, China. Our company (FDSP) will taking "Sincerity makes trust, Quality wins market" as our business philosophy, by our advanced know how, superior quality and satisfactory services, so as to further develop the overseas market regarding feeding machinery, fertilizer machinery, biomass machinery, silo machinery, environmental protection machinery, electronic control equipment, packing machinery, agricultural machinery, drying machinery, food machinery, cultivating machinery, slaughtering machinery, chemical machinery, and petrochemical machinery.
By our scientific design, excellent technology, fine product, thoughtful and perfect service, we wish to join hands with our customers, advance together and cooperate sincerely, so as to create a brilliant future.